6" Throat Maximus Bar & Dog Clamp - Forged Steel

Fireball ToolSKU: F5-BCL2211-2PPK

Pack: 2 Pack
Price:
Sale price$160 USD
Forged steel · Any length

Maximus Clamp

A forged steel arm and foot that slip over 2" x 1" tube. Cut the bar to the length you need and you have a bar clamp with a 6" throat.

6"Throat depth
12"Spindle length
24mmSpindle diameter
2,500+ lbOn 1/8" wall tube
10 lbPer set

What's in a set

Three parts. You bring the tube. Pick 1 set or 2 sets above.

6 inch Maximus forged steel arm with T-bar spindle and swivel pad
The working end

Arm

Throat
6"
Fits
2" x 1" tube
Material
Forged steel
Pieces
1 per set
  • Deep reach past flanges
  • Slides on, no hardware
  • Locks under clamp load
Maximus foot exploded view showing pivoting pad, spring washer and socket head fastener
The fixed jaw

Foot

Throat
6"
Fits
2" x 1" tube
Pad
Grooved, rotates
Pieces
1 per set
  • Pad turns to sit flat
  • V-groove grabs round stock
  • Spring washer keeps it snug
Maximus clamp dimensions: 12 inch spindle, 9 inch thread length, 6 inch throat depth
The muscle

Spindle

Length
12"
Thread length
9"
Diameter
24mm
Handle
Sliding T-bar
  • 9" of travel
  • Swivel pad on the tip
  • T-bar for hand torque

Build it to the job

One set, any length. Here's how it goes together.

Fabricator sliding the Maximus arm onto a length of rectangular tubeYour tube

Cut your bar

Any length of 2" x 1" tube.

Hand holding the Maximus foot on the end of a steel tubeFoot

Slip on the foot

No bolts. It slides over the end.

Maximus bar clamp built on aluminum tube sitting on a fixture tableBar clamp

Run the spindle

Spin it down, snug with the T-bar.

Fabricator sliding the Maximus arm onto a length of rectangular tubeYour tube
Hand holding the Maximus foot on the end of a steel tubeFoot
Maximus bar clamp built on aluminum tube sitting on a fixture tableBar clamp

Build it to the job

One set, any length. Here's how it goes together.

  1. 1

    Cut your bar

    Any length of 2" x 1" tube. Short for the bench, long for the floor.

  2. 2

    Slip on the foot

    No bolts. It slides over the end.

  3. 3

    Run the spindle

    Spin it down, snug with the T-bar.

Two Maximus clamps on bars of different lengths on a shop floor, one spanning several feet

As long as your tube

The bar is the part that wears out or comes up short. So you make it.

  • Cut a new bar for each job
  • One set covers bench and floor work
  • Bent bar? Cut another, keep the clamp
  • 2" x 1" tube not included
Maximus clamps holding square tube posts upright on a large welded steel frame

Why forged steel

Heavy work needs a heavy clamp. Each set weighs 10 lb.

  • 2,500 lb or more on 1/8" wall tube
  • 6" throat vs 2" on a pipe clamp
  • 24mm spindle vs 3/4" on a pipe clamp

Maximus vs the other guys

Next to a standard pipe clamp.

Maximus
Maximus forged steel arm and foot on a length of 2 by 1 inch tube
Clamp force
2,500 lb at 24" on solid bar
Bar
2" x 1" material
Throat depth
6"
Spindle
24mm
Finish
Black oxide
The other guys
Standard orange pipe clamp on 3/4 inch pipe
Bar
3/4" pipe
Throat depth
2"
Spindle
3/8"

Built for a bending bar

Every bar clamp bends the tube under load. The longer the bar, the more it deflects. Here's how the Maximus deals with it.

1The problem

When the bar bends, a straight arm tips the spindle out of line. It pushes at an angle and the part slips.

Illustration of a bar clamp holding a part on a straight bar
Clamp set, bar straight
Illustration of the bar bending under load and the spindle tipping out of alignment, shown with a red line
Bar bends, spindle tips

2The fix: a preload angle

The arm is built with a set angle. When the bar bends under load, the spindle comes back into line.

Illustration of the Maximus arm on a straight bar with the spindle angled up
Arm angled from the start
Illustration of the Maximus clamp tightened on a part before the bar bends
Clamp on the part
Illustration of the bar bending under load while the spindle stays straight, shown with a green line
Bar bends, spindle straight

3Short bar or long bar

The angle keeps the spindle straight within range on a short tube or a long one.

Illustration of the Maximus clamping a small block on a short bar
Short bar, clamp set
Illustration of a short bar bending under load with the spindle still in line, shown with a green line
Still in line
6 inch Maximus dimensions: 12 inch spindle, 9 inch thread length, 6 inch throat depth

Specs

  • MaterialForged steel, black oxide
  • Throat depth6"
  • Spindle12" long, 9" of thread, 24mm
  • Tube2" x 1" rectangular (not included)
  • Clamping2,500 lb+ with 1/8" wall tube
  • Weight10 lb each set
  • Part no.F5-BCL2211-PPK · 2 Sets F5-BCL2211-2PPK

In the box

  • 1Arm with spindle
  • 1Foot with pad

Per set. The 2 Sets pack doubles everything.

Videos

Why we built it, and how to swap the spindle.

I got tired of destroying clamps, so I made this instead

How to install the spindle

Your tube sets the limit. Clamp force tops out at what your bar can hold, not the clamp. Heavier wall, more force.

Quick answers

What tube do I need?

2" x 1" rectangular tube, any length. 1/8" wall gets you 2,500 lb or more. Thinner wall flexes sooner.

Is the bar included?

No. You get the arm, spindle and foot. Cut your own bar to the length the job needs.

What's the dog clamp setup?

Tack a short stub of 2" x 1" tube to your work or table. Slide the arm on and clamp down. Grind the stub off when you're done.

1 set or 2 sets?

2 sets lets you clamp both ends of a long part or hold two posts at once. Same parts, same price per set.

Can I get replacement parts?

Yes. Arms, feet, spindles and pads are all sold on their own. See Maximus Replacement Parts.

Why does the arm sit crooked on the tube?

It's meant to. The arm has a preload angle built in. When the bar bends under load, the spindle comes back into line instead of tipping. See "Built for a bending bar" above.

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